Systematrix Engg. Services., manufactures centralised lubrication system, to supply lubricant (oil or grease)in even metered quantity ,irrespective of pipelines and back- pressure to all points in a machine or plant through a single point, of a distributor block, situated at a convenient assessable position driven by means of a simple grease gun, or their special high pressure lubrication pump or any hydraulic line of pump.

Grease Systems include:

• Progressive type distribution systems
• Dual line systems
• Single line injector systems (With their respective pumps and Distribution systems.)
• Single point Grease Feeders

Oil lubrication is widely used in all types of machinery, and the basic types of lubrication are

Re circulating Oil system: Are used in machinery wherein, the oil is used by the parts and the oil collected and re circulated using a pump.  The common type of  application are the enclosed gear boxes, however, for gears which are not enclosed spraying of oil is desired.
There are types of systems which require many parts to be lubricated continuously, here use of progressive distributors are used to ensure that all parts of the machine get the lubricant in equal amount.

Single shot lubrication: Majority of machines require small doses of oil to various parts of the machine. In this system a small power pack called the lubricating pump which runs on electric supply/Manual or pneumatic drive is used. Here, the use of metering cartridges (sometimes called 'injectors') allows a maximum no of points to be lubricated in a very small systematic manner, so that lubrication is achieved regularly in small quantities and with better frequency, thereby optimum usage of lubricant is achieved, thus no spillage of oils, and the frequent lubrication ensures better life than conventional manual lubrication.

We have developed injectors/metering cartridges which not only perform better, but also indicate when the injectors are in operation, without the removal of pipes and cumbersome methods. Unlike other injectors our metering cartridges are made such that the flow of each injector can be controlled and a range upto 0.4 cc can be achieved on single point thereby adjusting the flow as per the requirement is possible.

For Gears and high rotational parts it is desired to lubricate and cool the lubricating parts and more area to be covered by the lubricant hence, oil or grease along with air is used to lubricate and cool the parts, this is achieved by the air + oil mix, spraying of oil or grease to the parts and others such methods, nozzles wherein only when there is proper lubricant and air supply is made to eliminate any error or excess of  oil to the lubricating point.

Systematrix Engg. Services manufactures, high lubrication Pump for oil and grease application. There are available in hand, Pneumatic, hydraulic and motorised drive. The container is made of metal so that there is no breakage, provided with a tell- tale rod for easy monitoring of the lubricant quantity in the container, which is duly machined and spring loaded for easy suction of even  high viscosity greases. The pressure rating is 3500 psi, thereby making it possible to grease even high back- pressure points with ease. 
 
It is better to have high pressure pumps for grease whereas low pressure pumps work better in oil.   In conjunction with distributor blocks it is possible to grease number of points with a single point pump or if upto 8 points are to be lubricated a single 8 outlet high pressure pump can also be used. These pumps work independently or in conjunction with the progressive type systems, multi line systems, dual line systems or single line systems as the requirement may be.  Proper type of pump with the flow is necessary for the proper working of the system.                                     
 
GREASE GUN 
Grease Guns are a common type of pump and most portable and adaptable.  Grease Guns are generally manual, but pneumatic grease guns make the greasing much easier, moreover, the real problem is that the grease leaks from the side of conventional grease gun nipple adapter, we provide special solutions to these problesms 
These pumps work in conjunction with the distributor block to give lubrication to a number of points from a single grease nipple with ease. 
 
ELECTRIC PUMPS 
Electrically driven grease and oil pumps in AC & DC variants are available in various container sizes and flows. 

This is an automatic Operational Air driven Pump. There is a telescopic shaft which is put in lubricant container and once air is given the pump starts and the piston in the cylinder moves up and down, due to which the lubricant is given out.  The flow can be made to stop by the stopping the flow of air. Hence, this pump can be used in intervals by using a Timer and Solenoid Valve to 'ON' and 'OFF' the pump. 
 
For Grease a follower plate is required and a spring helps for suction of the grease, however, for oil this is not required. The length of the shaft is dependent on the height of the container on which the pump is mounted. The air pressure required to operate the pump is minimum 3 kg/cm3 and max 12 kg/cm3. The ratio of air to lubricant is 1: 25 i.e. if the air is say 5 kg/cm3 then the lubricant pressure (under Stress) will be 125 kg/cm3 hence this will flush out any contamination if present in the system 
 
This pump is widely used to transfer lubricant and also for systems where the lubricating points is large in number. These pumps find application in all types of machines, and equipment and also in garages for lubrication of vehicles. The flow can be adjusted by adjusting the flow of air .The supply of air has to be through a Filter and Lubricator, so that dirt, moisture etc. do not enter the pump and the pump works for a long life. 

Lubrication systems consists of Pump, Metering Devices, Fittings, Piping and it's accessories. Metering device is a instrument where in the lubricant is distributed as regards to flow as per the requirement, without this device lubricant will flow in an haphazard manner, and lubrication  to the desired points cannot be achieved, these devices make lubrication easier, and controls the flow, ensuring proper lubrication to all point of a machine.

Depending on number of factors the type of metering device is decided.

THE PROGRESSIVE DISTRIBUTOR

This is the lone metering device which does not require special pumps to operate it, a simple grease gun can also operate the distributor block, which makes it the most adaptable and economical system available. This device can be used for both oil as well as grease distribution with ease. It's self monitoring feature make it easier to locate when the system does not work, thereby making maintenance easier.

THE DUAL LINE DISTRIBUTOR

This distributor system works with a special pump which has two line wherein, when one line starts, pressure is developed and changed to other line manually or automatically by use of our specially designed change over valve, once the preset pressure is achieved, this automatic feature has made the system popular with machines which has lubrication points far away from each other. The common examples are conveyors, overhead cranes, steel industries etc.

INJECTORS

These are used to lubricated oil and grease where piping can be done in line and hence simple, the injectors for grease and oil are different .The injectors for oil are low pressure and that of grease are high pressure. We have developed oil injectors which have a indication and flow control and also separate injectors for grease have been developed.

Special devices as per requirement is developed to fulfill all customer needs.

When there are no of points in a machine which require to be lubricated the options are to have a centralized lubrication system which may be a

• Radial pump
• Pump with Progressive Type system
• Pump with Dual line System
• Mist lubrication /Spray system
• Single point lubricator

Dual line systems are used for plants and equipment generally where the points between each other is large.  This system makes it possible for parallel installation.  These systems have their applications compared to the progressive type system. The difference apart from this being a parallel line installation is that it requires change over valves to change the flow of lubricant from one line to other.  However, individual flows can be adjusted for each point in this system.

HYDRAULIC SYSTEMS AND ACCESSORIES
Different types and sizes of power pack, and their accessories like pump, strainers, coolers, filters, pressure gauges, fittings, isolators, relief valve, pressure gauges etc

LUBRICATION FITTINGS AND ACCESSORIES
Apart from the fittings on the lubrication device, end fittings, pipes, clamps, hose pipes etc., we offer a variety of accessories for the lubrication systems like the pressure switches, pressure gauges, level switches, indictor pins, filters, strainers, etc., for all types of lubrication, be it grease, oil or mist.

SINGLE POINT LUBRICATOR
Those points which are few and on very dangerous or inaccessible places and are far away from other points and where piping is not feasible it is advised to use the single point lubricator, where in the lubricant is required to be filled periodically and with the requirement the lubricant is pushed in to the lubricating point with gravity or by spring load.

Other services include

• Consultancy
• Designing
• Manufacture
• After Sales Services
• Installation
• Repairs

Systematrix Engg Services has a wide range of products including the standard products available in the market. Many Products are designed to solve problems which was not possible from products available in the market,

• The adjustable with visual indicating metering cartridge was introduced so that adjustment of flow was possible, along with indication without opening the piped outlets, thereby saving on inventory and making the system user friendly.
• Compact reversing valve for making the dual line automatic,
• The Mini Barrel Pump which can be used to lubricate machinery which has many points to be lubricated.
• Different types of Progressive Distributor blocks with different sizes, flow with both modular and compact design is available and we offer the most innovative and largest range of these distributors
• The dual line distributors are available with liner/pads with which the installation is made easier.
• Lubrication Pumps are available with Manual, Pneumatic and Electric Drive designed to give solutions to any flow or difficult requirements
• Automatic Lubrication is possible with our cyclic timers and solenoid supplied with the system on request
• Grease Guns mostly fail in pressure development and are rendered useless in most cased, we give grease guns which are of high pressure with manual and pneumatic feed to fulfill the needs of the machine
• The common problem found in using conventional Grease Nipples is that most of the grease flows out from the sides instead of going to the lubrication point, the problem can be easily sorted out
• Customised Products which can not be solved due to existing pipe line or any other reason, can be designed and manufactured for your service.
• Electrical drive is available in almost all machines, hence we have come up with a electrically driven motorized pump for small to medium machines, which can be lubricated to numerous points using a progressive distributor block